Aerotec Alloys

10632 Alondra Blvd. Norwalk, CA 90650
562-809-1378

Our Services

Aerotec Alloys offers the highest quality Investment Castings from rapid prototype to full rate production. Our modern foundry is upgraded with some of the latest autonomous technology and utilizes the highest quality of locally sourced materials. From small to large productions, we are able to scale volume and adapt according to your plans and goals. Unlike other foundries, we also have certified on-site testing, machine capabilities, and the highest quality control capabilities. As a NADCAP and Honeywell approved welding facility, we are able to develop and create only the highest quality parts. Because of our expanded capabilities, we are able to offer you a truly streamlined experience from the design stage to custom packaging of your end product

Welding NADCAP

NDT NADCAP

Quality Clauses

AS9100D

Linear Tolerance

Services include but are not limited to:

Rapid Prototyping using 3D-Printed patterns
Aerospace, Military, and Commercial Investment Castings
Wax Pattern Injection
NADCAP and Honeywell Approved Casting Weld repair and Welded Assemblies
Pneumatic Pressure testing up to 350 PSIG
Magnetic Particle inspection
NADCAP Liquid Penetrant Inspection
Fully Machined and Processed Turn Key Investment Castings and Assemblies

Your Idea

Design Stage

Casting

Machining

Finishing

Packaging

Investment Casting Process

Aerotec Alloys uses the latest CAD/CAM system for tool manufacturing. In addition to importing electronic data directly from client files through IGES or dedicated converters with no loss of accuracy, the CAD/CAM system handles part visualization which dramatically decreases the time needed to manufacture, such as inspection fixtures, straightening dies, heat treat fixtures, pressure-test fixtures, and machining fixtures if the casting design warrants them.

Hot wax is injected into aluminum dies to form wax patterns. These patterns are then affixed to runners with the application of heat which bonds the two together. These runners allow the molten metal to enter the wax pattern cavity and tree.

When the tree is completed, it goes through a dipping process to build up a ceramic coat around the wax patterns. This is called a shell.

The shell is then inverted into an autoclave in order to remove the wax pattern and runners prior to pouring the molten metal into the shell.

The ceramic shell is removed from the solidified tree by high pressure water and the castings are removed from their runners by saw. Finishing and straightening of the casting are performed according to Blue Print requirements. Aerotec Alloys has developed compression machines in order to straighten each part.

To manufacture castings with superior reliability and consistency, Aerotec Alloys relies on sophisticated process controls and quality assurance methods, ranging from thermal analysis, emission spectroscopy, and complete metallurgical and mechanical testing to CAD-driven tool making and inspection equipment, programmable process controllers, and NDT Laboratory facilities.

Our Capabilities

Wall Thickness

Cast wall/web thickness as thin as .015 inch in isolated areas.

Tolerances

Dimensions of +/- .005” for the first inch plus +/- .003” for every inch after that. Flatness to +/- .002” per inch. Tolerance Chart.

Surface Finish

125 RMS or better

Configurations

Complex cast configurations with undercuts, cast in holes and or passages. Ability to cast steel tubes in non-ferrous alloys. No draft required. Unlimited configuration design with 3D-Printed wax patters.

Size

Maximum Standard Capacity Envelope: 12” by 12” by 16”. Larger sizes possible depending on part configuration. Please contact our sales department to discuss your requirements: sales@aerotecalloys.com.

Processes

Pre-Penetrant Etch, Fluorescent Penetrant Inspection, Magnetic Inspection, X-Ray Inspection, Chemical Testing, Tensile Testing, Pressure Test, Heat Treat, Machining, Dimensional Inspection, Chem-Film, Anodize, Paint, Weld Assemblies, Casting and Machined Assemblies.

Most Common Cast Alloys

Aluminum Alloys: C355, A356, A357, F357, 712.
Zinc: ZA12
Copper Alloys: Silicon Bronze & Aluminum Bronze
Precipitation Hardening Stainless Steels: 15-5 & 17-4
Chromium-Nickel Stainless Steels: 302, 303, 304, 310, 316, 347
Chromium Stainless Steels: 410,420, 431, 440C
Carbon and Low Alloy Steels: 1020, 1025, 1030,1040, 1050, 4118, 4130, 4140, 4330, 4340, 8620, 8640
Cast Tool Steels: A-2, H-11, H-13

Lead Time

Prototypes and first articles as fast as four weeks. Standard Production lead times depend on quantity and part complexity. Please contact our sales department to discuss your requirements: sales@aerotecalloys.com. High volume production capability

Custom Art Processing

Various artists bring their molds or their own wax patterns for us to process for them. We will preheat their molds and pour their desired alloy. Once poured and air cooled, we go through the shell removal process, gate removal, and grinding operations to the artists requests. We have partnered with various artists and art foundries to assist bringing their ideas and dreams to life.

Conflict Materials
Policy Statement

Aerotec Alloys Inc. is committed to ethical business conduct and the responsible sourcing of minerals through our supply chain. In 2012, the Securities and Exchange commision (SEC) issued final rules implementing the Conflict Minerals disclosure provisions of the Dodd-Frank Wall Street Reform and Consumer Protection Act. Under these rules, our publicly traded Customers must report annually on their use of conflict materials (tantalum, tin, tungsten and gold) from the Democratic Republic of Congo ("DRC") or certain adjoining countries.

We are working diligently with our customers and supply chain to ensure compliance with SEC regulations. The supply chain for these minerals is complex and tracing of them is challenging.

Aerotec Alloys Inc. is focusing our compliance efforts in the following areas:

Tracing Conflict Minerals: Aerotec Alloys Inc will conduct a reasonable country of origin inquiry with our supply base as part of our due diligence process, using a coordinated, risk based appoach. As part of this process, it is our intention to collect and evaluate supplier response to an industry-established conflict minerals reporting template.

Reporting Results: We will engage, as appropriate, independent auditors to conduct an audit of Aerotec Alloys Inc. conflict minerals approach and processes.

If you have specific questions or would like additional information, please contact the Quality Manager.